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Ceramic Sand for 3D Printing
3D Printing Ceramic Sand

Ceramic Sand for 3D Printing

Sintered ceramic sand is mainly made of minerals containing Al2O3 and SiO2 and added with other mineral materials. A spherical foundry sand made by powder, pelletizing, sintering and grading processes. Its main crystal structure is Mullite and Corundum, with rounded grain shape, high refractoriness, good thermochemical stability, low thermal expansion, impact and abrasion resistance,features of strong fragmentation. When the ceramic sand applicated in 3D sand printing process, it can solve the silica sand fused problem, produce complex sand mold, increase the raw sand reused times, reduced waste sand emissions, improved casting yield.

    Description

    67370fb9bc8b330008
    01
    7 Jan 2019

    • Uniform component composition
    • Stable grain size distribution and air permeability
    • High refractoriness (1825°C)
    • High resistance to wear, crush and thermal shock
    • Little thermal expansion
    • Excellent fluidity and filling efficiency owing to being spherical
    • Highest reclamation rate in the sand loop system

    Application Sand Foundry Processes

    01
    7 Jan 2019

    RCS (Resin coated sand)
    Cold box sand process
    3D printing sand process (Include Furan resin and PDB Phenolic resin)
    No-bake resin sand process (Include Furan resin and Alkali phenolic resin)
    Investment process/ Lost wax foundry process/ Precision casting
    Lost weight process/ Lost foam process
    Water glass process

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    Ceramic Sand Property

    Main Chemical Component Al₂O₃ 58-62%, Fe₂O₃<2%,
    Grain Shape Spherical
    Angular Coefficient ≤1.1
    Partical Size 45μm -2000μm
    Refractoriness ≥1800℃
    Bulk Density 1.6-1.7 g/cm3
    PH 7.2

    Grain Size Distribution

    Mesh

    20 30 40 50 70 100 140 200 270 Pan AFS Range

    μm

    850 600 425 300 212 150 106 75 53 Pan
    #400 ≤5 15-35 35-65 10-25 ≤8 ≤2 40±5
    #500 ≤5 0-15 25-40 25-45 10-20 ≤10 ≤5 50±5
    #550 ≤10 20-40 25-45 15-35 ≤10 ≤5 55±5
    #650 ≤10 10-30 30-50 15-35 0-20 ≤5 ≤2 65±5
    #750 ≤10 5-30 25-50 20-40 ≤10 ≤5 ≤2 75±5
    #850 ≤5 10-30 25-50 10-25 ≤20 ≤5 ≤2 85±5
    #950 ≤2 10-25 10-25 35-60 10-25 ≤10 ≤2 95±5

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